双螺杆膨化食品设备是采用双螺杆挤压膨化工艺,结合我公司多年来膨化食品工艺研究的丰富经验研制开发的适合我国国情的膨化食品设备,该设备的特点是:根据市场的需求,可分别以玉米,大米,小米,黑米,绿豆,荞麦,燕麦等五谷杂粮为原料,通过设备的强制挤压,膨化,成型干燥,喷油,调料及相应的工艺加工而成具有多种风味的膨化食品,夹心食品,营养食品,膨化休闲食品及宠物食品。该生产线设计合理,自动化程度高,产量高、工艺好,主机采用变频调速系统,强劲有力。该生产线属于国内较高水平,它的开发生产填补了国内小直径螺杆膨化设备产品单一产量小等空白。
双螺杆膨化设备可生产市场上销售的糙米卷、米果、麦烧等膨化休闲小食品,宠物颗粒食品,油炸休闲类食品,营养米粉类食品,玉米片粥类食品,营养大米黄金米强化大米类食品,蛋白类食品,及变性淀粉等。其特点为工艺简单、成本低、原料利用率高、自动化程度高,多应用于食品、饲料、、化工等各行业。
Twin-screw puffed food equipment is a kind of puffed food equipment suitable for China's national conditions, which is developed by using twin-screw extrusion technology and combining with our company's rich experience in puffed food technology research for many years. The equipment is characterized in that it can be processed with corn, rice, millet, black rice, mung bean, buckwheat, oat and other non-five-ancient grains as raw materials according to market demand, and has various flavors through forced extrusion, puffing, molding drying, oil injection, seasoning and corresponding auxiliary processes The production line is reasonable in design, high in automation, high in output and good in technology, and the main engine adopts frequency conversion speed regulation system, which is powerful. This production line belongs to the domestic high level, and its development and production fill the gap of single output of domestic small diameter screw extrusion equipment.
Twin-screw puffing equipment can produce puffed snack foods, such as brown rice rolls, rice fruits, and roasted wheat, pet granular foods, fried snack foods, nutritious rice flour foods, cornflakes porridge foods, nutritious rice, golden rice fortified rice foods, protein foods, and modified starch. It is characterized by simple process, low cost, high utilization rate of raw materials and high degree of automation, and is widely used in food, feed, medicine, chemical industry and other industries.
湿法膨化法与干法膨化的区别则是在进入膨化之前预行原料的调制,通过蒸汽或者水份以提高温度,预先熟化。所谓的调质就是指通过蒸汽对宠物食品原料进行热湿作用,使原料中的淀粉预先糊化、蛋白质变性提高狗粮的膨化制粒效果和提高膨化质量。 多数应用于中、大型宠物食品加工厂家。
宠物食品与传统饲喂方法有着大的差别,本设备以玉米、大豆(豆饼),混合料等为原料,直接加入机械内即可膨化生产不同颗粒形状新颖、口感特、营养丰富、组织细腻,适合于狗、猫、鸟、兔、貂、等不同宠物口味的饲料。适用于养殖户、中小型饲料厂和研究机构。营养成份齐全,杀菌减少鱼病玉米膨化机
The difference between wet expansion and dry expansion is that the raw materials are prepared before expansion, and the temperature is increased by steam or water. The so-called conditioning refers to the heat and moisture effect of steam on pet food raw materials, so that the starch in the raw materials is pre gelatinized and the protein is denatured, so as to improve the expansion granulation effect and expansion quality of dog food. Most of them are used in medium and large pet food processing manufacturers.
There is a great difference between pet food and traditional feeding methods. This equipment takes corn, soybean (bean cake), mixture, etc. as raw materials and can be directly added into the machine to produce different pellets with novel shape, special taste, rich nutrition and delicate tissue. It is suitable for dogs, cats, birds, rabbits, minks and other pet tastes. It is suitable for farmers, small and medium-sized feed factories and research institutions. Complete nutrients, sterilization, reduce fish disease, corn puffer
宠物市场的发展与壮大是必然之势,由此带来的宠物食品需求不需多说。但是,在宠物食品加工上,到底市场前景如何呢?
据统计,全年我国的宠物行业销售额已经突破了1800亿元币,照此趋势,今年的年销售额可达到2000亿元以上,成为国民经济发展的重要支柱产业之一。可以说,我国的宠物行业发展整体呈现上升利好状态,在此时借入做宠物食品加工,必将大有可为。
两种狗粮加工工艺:1、干法膨化在生产加工中需要在原料中添加水分原料在进入膨化仓之前不进行预调质处理,膨化过程中所产生的热量全部由原料在机械挤压的作用下通过螺杆、剪切板和膨化腔内产生。一般适用于中、小宠物食品加工厂家。
The development and expansion of the pet market is an inevitable trend, and the resulting demand for pet food does not need to be said. However, what is the market prospect of pet food processing?
According to statistics, the annual sales of China's pet industry has exceeded 180 billion yuan. According to this trend, the annual sales this year can reach more than 200 billion yuan, becoming one of the important pillar industries of national economic development. It can be said that the overall development of China's pet industry is on the rise. At this time, borrowing for pet food processing will be promising.
Two processing technologies of dog food: 1. During the production and processing of dry expansion, water needs to be added to the raw materials. The raw materials do not undergo pre conditioning treatment before entering the expansion bin. All the heat generated in the expansion process is generated by the raw materials through the screw, shear plate and expansion chamber under the action of mechanical extrusion. It is generally applicable to medium and small pet food processing manufacturers.
宠物饲料调味过程:狗粮的各种味道和不同能量需求的微量元素在调味过程中添加到颗粒表面。一般狗粮都需要通过调味设备实现喷油、喷浆、喷粉的功能。根据可以达到调味功能的设备有八角调味机、滚筒式连续调味机、批次称重式喷油调味机。中小型宠物食品生产线使用批次混合调味机好,调味均匀,添加量。满足不同品种产调味需求,自动化运行,滚筒式调味机也具有连续自动化生产的优势,但是混合时间和均匀性要低于批次式混合调味机。
干法生产工艺:原料粉碎-混合-挤压膨化-烘干-喷油调味-冷却-包装
湿法生产工艺:原料粉碎-混合-调制-挤压膨化-烘干-喷油调味-冷却-包装
设备配置一:拌粉机-螺旋输送机-调制器-双螺杆膨化机-风送机-烘干机-双滚筒调味机-冷却机
Pet feed seasoning process: various flavors of dog food and trace elements with different energy requirements are added to the particle surface during the seasoning process. General dog food needs to realize the functions of oil injection, slurry spraying and powder spraying through seasoning equipment. According to the equipment that can achieve the seasoning function, there are octagonal seasoning machine, drum continuous seasoning machine and batch weighing oil injection seasoning machine. Small and medium-sized pet food production lines use batch mixing seasoning machines with good seasoning uniformity and addition amount. The drum seasoning machine also has the advantages of continuous automatic production, but the mixing time and uniformity are lower than those of batch seasoning machine.
Dry production process: raw material crushing - mixing - extrusion - drying - oil injection seasoning - cooling - packaging
Wet production process: raw material crushing - mixing - modulation - extrusion - drying - oil injection seasoning - cooling - packaging
Equipment configuration 1: powder mixer - screw conveyor - modulator - Twin Screw Extruder - air blower - dryer - double drum seasoning machine - cooler
小型狗粮设备生产线一般包括7个设备
1.混合机(混合多种物料原料)
2. 螺旋上料机(输送物料到膨化机)
3.双螺杆狗粮膨化机(膨化原料成颗粒状,换磨具可以变成不同形状)
4.风送机(风送物料到烘干机)
5.烘干机(烘干狗粮到合格的水分范围,保质期长)
6.喷油调味系统(可选用八角调味机,或者滚筒调味机)
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主要经营济南美腾机械设备有限公司是一家宠物食品生产线、膨化食品生产线的研发、设计、制造、销售、工程、服务为一体的膨化机厂家。自成立以来从事强化营养大米生产设备的制作和宠物食品生产线的技术开发,公司产品还包括双螺杆挤出机、营养大米生产设备、单螺杆挤压机等。
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